Containerized System Energy-Saving Two Stage Rotary Screw Air
Compressor
Background
Compressed air is widely used in industry. The production workshop
of general enterprises is fixed. Through the construction of air
compressor station via setting up air compressor and
after-treatment device, compressed air is provided for production
line and production process.
But for some special industries, due to the production and working
places are constantly changing, such as the enterprises
implementing exploration and construction outside, their work sites
are all outdoors, usually they do not have the conditions to build
a fixed air compressor station. At the same time, there are
potential safety hazards in the use of air compressor in the open
air, especially in the rainy season, the air compressor can only be
shut down or set up a rainproof shed, which will affect the use of
gas supply.
The design of the containerized type air compression station can
meet the use requirements of compressed air in these special
environments. There are also some enterprises where the gas
consumption place is not fixed, and the air compressor needs to be
replaced regularly. At this time, the containerized type air
compressor station is also a good choice. When the work of a
construction site is completed, the containerized type air
compressor can be immediately transferred to the next exploration
point or construction site for further use.
The containerized type air compressor can solve the problem of
special industrial demand for compressed air, which is convenient
and practical, and plays an important role in industrial
production.
Composition
The main parts of the containerized type screw air compressor are
air compressor and cabinet. While the container is with axial flow
fan, lighting, air inlet louver , primary air filter, exhaust
louver and insect screen, air inlet guide cover, air guide cover
(air-cooled air compressor) for hot air exhaust, safety door lock,
container door lock, sound absorption and heat insulation, which
can meet the requirements of running status observation, recording,
and daily maintenance for air compressor.
Application & Prospect
The containerized type screw air compressor is characterized by
convenient hoisting, easy transportation, simple operation, low
noise, high safety and low failure rate. It is well applied in
special industries and special using environments such as
engineering construction site, shipyard, field exploration, mine
drilling, offshore platform, Metro shield machine maintenance site,
natural gas off load station, etc, It plays an important role in
above fields.
The containerized type screw air compressor makes the whole
workshop look clean and tidy, it also reduces the noise, and
improves the working environment of the air compressor operators.
With the urban industrial land will be more tense, if a factory has
a large number of air compressors but does not have enough air
compressor station room, you can refer to the design idea of the
three-dimensional garage, and stacking multiple containerized air
compressor to solve this problem.
At present, there are a large number of mechanical and electrical
construction and installation enterprises in the world, especially
in the overseas developing countries. The containerized type screw
air compressor station is convenient for both sea transportation
and land transportation. The standard size containerized type screw
air compressor station can be directly loaded and transported by
ship without container, which can reduce a lot of transportation
cost for the enterprise and meet the requirements of overseas
construction.
Control System
PLC English controller menu
◆ Four control modes: Automatic control, manual control, linkage
control, remote control.
◆ Real running state: Power supply, exhaust pressure, exhaust
temperature, standard time.
◆ Automatic malfunction alarm: overheating, lack of oil, over
pressure separator block, oil filter block, air filter element
block, lack of phase and phase reverse, motor overload, sensor
failure, etc.
◆ Parameter preset/modification: Control mode, automatic start/stop
load/unload pressure, temperature bound, load reply time; order
choose of multiple compressor, maintenance time, calendar, and
time.
◆ History record check: Load/unload running time, oil filter left
time; separator left time, air filter left time, total running
time, history failure record.
Specification
Containerized High Pressure Screw Air Compressor | 
|
Model | SE400AE-32 |
Shaft power | 400 | KW |
Volume flow | 1800 | Nm³/h |
Max working pressure | 32 | Bar |
Power Supply | 400/3/50(Could be customized) | V/P/ Hz |
Speed | 1500 | rpm |
Cooling Type | Air/Water Cooling |
Dimension | 6058×2438×2591 | L×W×H mm |
Cabinet material | SPA-H |
Box color | RAL-9003 |
Sound Pressure level | 95 | dB(A) |
Weight | 9800 | Kg |
Motor protection level | IP55 |
Start-up mode | Soft Start(Schneider) |
|
Lubricant Oil | 120 | L |
Oil content | 3 | PPM |
Air nozzle size | DN65 |
Maintenance period | 1000 | H |
Exhaust temperature | ≤ambient temperature+15 | ℃ |
Air tank | 0.6M3,40bar |
Antiseptic treatment (Cooler) | Anode Oxidation |
Communication Protocol | MODBUS - FROFIBUS |
System Flow
|
Air | Air→Air Filter →Air Intake Valve →Airend →Oil-Air Separator
Tank→Minimum Pressure Valve →Cooler →Air Tank→Compressed Air
Discharge |
Oil | Oil→Oil-Air Separator Tank →Temperature Control Valve→Oil Cooler(Or
By pass)→Oil Filter→Airend(Injection compression)→Oil-Air Separator
Tank→Recycling |
Service
GooDSeaA has established a good after-sales service system to
provide customers with full support from beginning to end in time:
- During the before- sales stage, answer questions for customers
about equipment selection and production efficiency planning
- During the in-sales stage, provide professional and technical
guidance on equipment layout and equipment installation
- During the after-sales stage, provide on-site training on equipment
commissioning, operation and maintenance
- Provide lifelong service of supplying spare parts for equipment
maintenance, helping solve any problem occur during equipment
operation which reassures customers that there is no worry about
the supply of spare parts, faults handling and any relevant
after-sales service problem.
Multiple business modes available
Direct Manufacturer
Looking for distributors to help market our products
OEM Service
EMC
Equipment Renting
......
Brand of Main Components of Machine
Motor | WEG/Marathon |
PLC Control System | Siemens |
Circuit Breaker | ABB |
Pressure Transducers | MEAS |
Temperature Control Valves | AMOT |
Vibration Sensors | Bently |
Temperature Sensor | SEC |
...... | ...... |
Photos
